螺柱焊现场故障代码与报警

2022-10-28 16:39:00
孙辉
原创
196

welding is not permitted.

解释: 启动焊接信号后无接触信号,导致无法焊接

Cause: • No stud in collet.

原因:  夹套里没有焊钉

• Feeder without weld studs.

送料器里没有焊钉

• Stabilizer incorrectly set or contaminated.

支撑脚或喷嘴调整不当或太脏

• Weld circuit interrupted.

焊接回路中断

• Weld head fault (i.e. weld head got jammed).

焊头故障(例如:焊头被卡住了)

• Collet defective.

夹持器损坏了

Remedy: • Remove loading fault.

措施: 排除送钉故障

• Check adjusting of stabilizer.

检查支撑脚或喷嘴的调整状态

• Check welding circuit.

检查焊接回路

• Stud feeding.

送一次钉

• Repeat weld cycle.

重复一次焊接

• Replace collet.

更换夹持器

• Notify service engineer!

专业人员处理

                                                                                                                        

Fault 3: “Weld tool not in back position“

故障 3 :焊头没有在焊接位置

Explanation: Proximity switch for back position not configured, defective or power supply missing.

解释:焊接位置的接近开关没有被盖住或接近开关被损坏或者没有电压

Cause: • Drop in compressed-air supply.

原因: 压缩空气供应气压不足

• Cable package defective.

管线总成损坏

• Monitoring time after welding was exceeded.

焊接之后的检测时间超差

• Weld head defective.

焊头损坏

• Feeder defective.

送料器损坏

• Collet welded to work surface.

把夹持器焊在工件表面了

Remedy: • Check compressed air.

措施:  检查压缩空气供应装置

• Check cable package.

检查管线总成

• Check weld head - slide rail motion.

检查焊头运动滑轨

• Check or replace weld head.

检查或更换焊头

• Check feeder.

检查送料器

• Check feeder fuses F1-F3.

检查送料器保险丝F1-F3

• Reset fault.

故障复位

• Replace collet.

更换夹持器

• Notify service engineer!

专业人员处理

                                                                 

Fault 5: “Weld procedure sequence fault“

故障 5 :焊接程序顺序故障

Explanation: Due to a malfunction the weld sequence is not terminated correctly.

解释:由于一个错误功能使焊接过程没有按照程序进行到底

Cause: • Feeder or SMPS malfunction.

原因:  送料器或电源故障

Remedy: • Reset fault.

措施:  故障复位

• Check welding (if necessary repeat welding).

检查焊接(重新焊接)

• Notify service engineer!

专业人员处理

                                                                                                                        

Fault 6: “Program no selected“

故障 6 缺少程序

Explanation: The weld unit does not detect any program number.

解释: 焊接单元不识别程序号码

Cause: • Program no. is 0.

原因: 程序号码为0

• Transfer signal has not been set.

没有设置接受信号

• Data line defective.

数据线被损坏了

Remedy: • Customer interface (or interface program) must be verified.

措施: 检查用户接口(或接口程序)是否编写

• Notify service engineer!

专业人员处理

                                                                                                                       

Fault 7: “Program not active“

故障 7 程序没有激活

Explanation: The selected weld program is not active and therefore cannot be executed.

解释: 由于被选择的焊接程序没有被激活,因此无法实施焊接

Cause: • Weld unit incorrectly programmed.

原因: 焊接单元程序编写错误

• Fault customer control.

用户控制端错误

• Data line defective.

数据线被损坏了

Remedy: • Check weld program and activate or select an active weld program.

措施:  检查焊接程序并激活或者选择一个已经激活的程序

• Notify service engineer!

专业人员处理

                                                    

Fault 13: “SMPS: Lift fault“

故障 13   电源:没有拉弧

Explanation: Weld unit is unable to identify lift via measurement lines.

解释:焊机通过它的测量线不能确定拉弧过程

Cause: • Incorrectly sequence of lift movement.

原因: 拉弧过程的顺序不正确

• Weld conditions prohibit lift.

焊接条件阻碍了拉弧

• Cable package defective.

管线总成损坏

• Weld head defective.

焊头被损坏

• Defective feeder.

送料器被损坏

• Internal process cycle fault.

设备内部运行故障

Remedy: • Check weld conditions.

措施: 检查焊接条件

• Check weld head.

检查焊头

• Check feeder.

检查送料器

• Stud feeding.

送一次钉

• Check feeder connection.

检查送料器连接线

• Repeat weld cycle.

重复一次焊接

• Forced WC.

启动焊接完成信号

• Notify service engineer!

专业人员处理

                                                           

Fault 15: “Drop down timeout“

故障 15 下落时间超时

Explanation: Max. drop time was exceeded and welding was stopped.

解释: 下落时间超出最大允许值,焊接被中断

Cause: • Air gap incorrectly adjusted.

原因: 间隙调整错误

• Weld circuit resistance too high.

焊接回路电阻过高

• Measurement line-ground missing.

没有连接地线测量线

• SKK / PK defective.

自动焊头或焊枪损坏

Remedy: • Reset fault.

措施: 故障复位

• check measurement line (if necessary, reduce weld circuit resistance)

检查测量线(降低焊接回路电阻值)

• Check setting of SKK- / PK.

检查自动焊头或焊枪状态

• Notify service engineer!

专业人员处理

                                                                                                                       

Fault 16: “Open circuit, no arc“

故障 16 空载焊接

Explanation: Extinguishing of the arc during weld, resp. the weld current is below I =80A.

解释: 焊接过程中拉弧被断开,或焊接回路电流小于80A

Cause: • Air gap too large.

原因: 间隙过大

• Gun was removed at the beginning of the weld.

焊枪在开始焊接时被提起

• Extremely impure work surface.

焊接表面油污太多

• Fault SMPS.

电源故障

Remedy: • Repeat weld cycle.

措施: 重复一次焊接

• Stud feeding.

送一次钉

• Check adjusting of the weld gun.

检查焊枪的调整

• Check welding conditions.

检查焊接条件

• Check work piece conditions.

检查工件表面

• Notify service engineer!

专业人员处理

                                                                                                                    

Fault 17: “Measurement line broken“

故障 17 测量线中断

Explanation: Measurement line signal not any longer detected.

解释: 测量线信号没有被捕捉到

Cause: • Measurement line broken or incorrectly connected.

原因: 测量线损坏或连接错误

• Reversed measurement line-ground and measurement line.

地线测量线和测量线接反了

• SOW power failure.

和工件的接触电压中断

• Weld line interrupted.

焊接电缆中断

Remedy: • Check fuses on front panel.

措施: 检查面板上的保险丝

• Reset fault.

故障复位

• Check welding cable.

检查焊接线

• Check measuring line.

检查测量线

• Check ground- measurement line

检查地线测量线.

• Check feeder fuses.

检查送料器的保险丝

• Notify service engineer!

专业人员处理

                                                        

Fault 23: “Handgun sequence not followed“

故障 23 手枪焊接启动条件

Explanation: Correct sequence when welding with a gun (PK/PLM) was not observed.

解释:  在用手枪焊接时没有遵守正确的焊接顺序

Cause: • Angularity switch by-passed or incorrectly adjusted.

原因: 角度开关被桥接或调整错误

• Trigger start by-passed.

启动开关被桥接

• Correct sequence "SOW-ANG-START" not observed.

没有遵守SOW(接触信号)-WS(角度开关)- START(焊接)的焊接顺序

Remedy: • Observe sequence "SOW-ANG-START".

措施:  遵守SOW(接触信号)-WS(角度开关)- START(焊接)的焊接顺序

• Check PK for correct setting of angularity.

检查角度开关的调整情况

• Release trigger and restart.

松开启动开关并重新启动

• Notify service engineer!

专业人员处理

                                    

Fault 25: “Wrong stud loaded“

故障 25 焊钉输送错误

Explanation: The supplied stud is not the specified stud required by unit control.

解释: 所提供的焊钉不是焊机指定的焊钉

Cause: • The weld unit identified an incorrect stud in the weld head via the lift measuring system or the stud verification test.

原因:  焊机只识别通过拉弧测量系统或者通过焊钉检验的焊钉的焊头   

Remedy: • Reset fault.

措施:  故障复位

• Repeat stud feeding.

重新送一次钉

• Verify correct stud length in the feeder.

检验送料器里焊钉的长度

• Check programming.

检查程序

                                                                                                                      

Fault 30: “Weld out of tolerance”

故障 30 焊接参数超差

Explanation: Collective fault for the exceeded tolerances.

解释:  一般性超差

Cause: • The following tolerances are out of parameter: weld current, weld time, Vp, Vw, Pen, Varc peak, Varc drop or weld energy.

原因: 超出公差的参数:焊接电流,焊接时间,拉弧电压,焊接电压,焊接深度,电压峰值,电压降或焊接能量

• Defective SMPS or welding tool.

电源或焊接工具损坏

Remedy: • Reset fault.

措施: 故障复位

• Check tolerances.

检查公差设定值

• Check weld circuit and weld conditions.

检查焊接电流和焊接条件

• Check SMPS and welding tool.

检查电源和焊接工具

                                   

Fault 100: “Feeder: No power to aux. supply“

故障 100 送料器:没有电压

Explanation: The feeder identifies no voltage supply.

解释: 送料器没有电压供应

Cause: • Defective feeder fuse.

原因: 送料器保险丝损坏

• Defective feeder.

送料器损坏

Remedy: • Replace feeder fuse.

措施: 更换送料器保险丝

• Check feeder.

检查送料器

• Notify service engineer!

专业人员处理

                                     

ault 102: “Feeder: Feed rail not filled in time“

故障 102 送料器:焊钉传送错误

Explanation: Filling of the rail way is not ensured.

解释: 焊钉传送过程中出现故障

Cause: • Sufficient stud level in the separating drum not reached.

原因: 焊钉卡在了滑道上

• Mechanical defect of the escapement rails

滑道上有机械故障

• Wrong adjusting on the stud inlet dish.

焊钉口调整错误

• Wrong adjusted or defective proximity switch "Min".

最小接近开关调整错误或损坏

Remedy: • Check adjusting.

措施: 检查送料器调整

• Replenish weld studs.

加满焊钉

• Remove blockage.

清除滑道上焊钉

• Adjust proximity switch or/and replace.

调整接近开关或更换

• Notify service engineer!

专业人员处理

                                       

Fault 106: “Feeder: Feed tube locking switch open“

故障 106 送料器:送料管被锁紧

Explanation: The signal for feed hose locking at the stud feeder is not configured.

解释: 送料器锁紧信号开关没有被盖上

Cause: • Feed tube not connected (gun).

原因: 送料管没有连接

• No bridge for feed tube locking (head).

送料管锁紧开关没有连上

• Defective cable package.

管线总成损坏

• Defective fuse F5 on PCB ETF CPU E510.

中央处理器E510电路板保险丝F5损坏

Remedy: • Connecting feed tube.

措施: 连接送料管

• Check locking switch.

检查紧锁开关

• Check cable package.

检查管线总成

• Replace fuse.

更换保险丝

• Notify service engineer!

专业人员处理

                                   

Fault 109: “Feeder: Feed cycle timeout“

故障 109 送料器:送料循环超时

Explanation: The weld unit indicates an incorrectly performed feed cycle.

解释: 焊机显示一个错误的送料循环

Cause: • The feeder does not terminate a feed cycle in the maximum

monitoring time.

原因: 送料器没有把送料循环锁定在最大的监控时间内

Remedy: • Check feeder.

措施: 检查送料器

• Repeat stud feeding.

重复一次焊接

• Notify service engineer!

专业人员处理

                                             

Fault 118: “Feeder: +5V Keypad not detected“

故障 118 :送料器:控制面板没有 +5V 电压供应

Explanation: The voltage supply 5V for the keypad communication is missing.

解释: 控制面板通信的+5V电压没有

Cause: • Defective fuse F3 on PCB ETF CPU E510.

原因: 中央处理器E510电路板保险丝F3损坏

• Defective optocoupler on the PCB ETF CPU E510.

E510电路板上的光耦合器损坏

Remedy: • Replace fuse.

措施: 更换保险丝

• Replace PCB ETF CPU E510.

更换E510电路板

• Notify service engineer!

专业人员处理

                                                                                                                    

Fault 119: “Feeder: LM / Solenoid under voltage“

故障 119 送料器:自动焊枪 / 电磁阀不足

Explanation: The voltage supply for the linear motor / solenoid is less than 90 Volt

解释: 直流电机/电磁阀的供电电压低于90V

Cause: • Defective fuse F2 on ETF PCB Amplifier E 512.

原因: 放大器E512     电路板保险丝F2损坏

• Defective ETF PCB amplifier E 512.

放大器E512电路板损坏

Remedy: • Replace fuse F2.

措施: 更换保险丝F2

• Replace ETF PCB Amplifier E 512.

更换放大器E512电路板

• Notify service engineer!

专业人员处理

                                           

Fault 121: “Feeder: LM/Solenoid over voltage“

故障 121 :送料器:自动焊枪 / 电磁阀电压超出

Explanation: The voltage supply for pcb E 512 is out of the tolerance range.

解释: 给电路板E512供电的电压超出公差范围

Cause: • Transformer wrong connected.

原因: 转换器连接错误

• Defective transformer.

转换器损坏

Remedy: • Check connection transformer.

措施: 检查转换器连接

• Exchange transformer.

更换转换器

• Notify service engineer!

专业人员处理

                                                                                                                    

Fault 122: “LM/Solenoid not detected“

故障 122   自动焊枪 / 电磁阀故障

Explanation: The connected welding tool on the feeder has not linear motor or solenoid.

解释: 同送料器连接的焊接工具不是直线电机或电磁阀

Cause: • No welding tool connected.

原因: 没有连接焊接工具

• Defective cable package.

管线总成损坏

Remedy: • Connect weld tool.

措施: 连接焊接工具

• Check cable package.

检查管线总成

• Notify service engineer!

专业人员处理

                          

Fault 167: “Feeder: +5V not detected“

故障 167 送料器: +5V 检测电压缺失

Explanation: The voltage supply +5V for the measurement stretch length is missing.

解释: 测量拉伸长度的+5V电压缺失

Cause: • Defective cable package.

原因: 管线总成损坏

• Defective PCB in the weld head.

焊头里的电路板损坏

• Defective optocoupler on the ETF CPU E510.

E510里的光耦合器损坏

Remedy: • Check cable package.

措施: 检查管线总成

• Check PCB in the weld head.

检查焊头里的电路板

• Replace PCB ETF CPU E510.

更换E510电路板

• Notify service engineer!

专业人员处理

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