螺柱焊现场故障代码与报警
- 2022-10-28 16:39:00
- 孙辉 原创
- 7586
welding is not permitted.
解释: 启动焊接信号后无接触信号,导致无法焊接
Cause: • No stud in collet.
原因: 夹套里没有焊钉
• Feeder without weld studs.
送料器里没有焊钉
• Stabilizer incorrectly set or contaminated.
支撑脚或喷嘴调整不当或太脏
• Weld circuit interrupted.
焊接回路中断
• Weld head fault (i.e. weld head got jammed).
焊头故障(例如:焊头被卡住了)
• Collet defective.
夹持器损坏了
Remedy: • Remove loading fault.
措施: 排除送钉故障
• Check adjusting of stabilizer.
检查支撑脚或喷嘴的调整状态
• Check welding circuit.
检查焊接回路
• Stud feeding.
送一次钉
• Repeat weld cycle.
重复一次焊接
• Replace collet.
更换夹持器
• Notify service engineer!
专业人员处理
Fault 3: “Weld tool not in back position“
故障 3 :焊头没有在焊接位置
Explanation: Proximity switch for back position not configured, defective or power supply missing.
解释:焊接位置的接近开关没有被盖住或接近开关被损坏或者没有电压
Cause: • Drop in compressed-air supply.
原因: 压缩空气供应气压不足
• Cable package defective.
管线总成损坏
• Monitoring time after welding was exceeded.
焊接之后的检测时间超差
• Weld head defective.
焊头损坏
• Feeder defective.
送料器损坏
• Collet welded to work surface.
把夹持器焊在工件表面了
Remedy: • Check compressed air.
措施: 检查压缩空气供应装置
• Check cable package.
检查管线总成
• Check weld head - slide rail motion.
检查焊头运动滑轨
• Check or replace weld head.
检查或更换焊头
• Check feeder.
检查送料器
• Check feeder fuses F1-F3.
检查送料器保险丝F1-F3
• Reset fault.
故障复位
• Replace collet.
更换夹持器
• Notify service engineer!
专业人员处理
Fault 5: “Weld procedure sequence fault“
故障 5 :焊接程序顺序故障
Explanation: Due to a malfunction the weld sequence is not terminated correctly.
解释:由于一个错误功能使焊接过程没有按照程序进行到底
Cause: • Feeder or SMPS malfunction.
原因: 送料器或电源故障
Remedy: • Reset fault.
措施: 故障复位
• Check welding (if necessary repeat welding).
检查焊接(重新焊接)
• Notify service engineer!
专业人员处理
Fault 6: “Program no selected“
故障 6 : 缺少程序
Explanation: The weld unit does not detect any program number.
解释: 焊接单元不识别程序号码
Cause: • Program no. is 0.
原因: 程序号码为0
• Transfer signal has not been set.
没有设置接受信号
• Data line defective.
数据线被损坏了
Remedy: • Customer interface (or interface program) must be verified.
措施: 检查用户接口(或接口程序)是否编写
• Notify service engineer!
专业人员处理
Fault 7: “Program not active“
故障 7 : 程序没有激活
Explanation: The selected weld program is not active and therefore cannot be executed.
解释: 由于被选择的焊接程序没有被激活,因此无法实施焊接
Cause: • Weld unit incorrectly programmed.
原因: 焊接单元程序编写错误
• Fault customer control.
用户控制端错误
• Data line defective.
数据线被损坏了
Remedy: • Check weld program and activate or select an active weld program.
措施: 检查焊接程序并激活或者选择一个已经激活的程序
• Notify service engineer!
专业人员处理
Fault 13: “SMPS: Lift fault“
故障 13 : 电源:没有拉弧
Explanation: Weld unit is unable to identify lift via measurement lines.
解释:焊机通过它的测量线不能确定拉弧过程
Cause: • Incorrectly sequence of lift movement.
原因: 拉弧过程的顺序不正确
• Weld conditions prohibit lift.
焊接条件阻碍了拉弧
• Cable package defective.
管线总成损坏
• Weld head defective.
焊头被损坏
• Defective feeder.
送料器被损坏
• Internal process cycle fault.
设备内部运行故障
Remedy: • Check weld conditions.
措施: 检查焊接条件
• Check weld head.
检查焊头
• Check feeder.
检查送料器
• Stud feeding.
送一次钉
• Check feeder connection.
检查送料器连接线
• Repeat weld cycle.
重复一次焊接
• Forced WC.
启动焊接完成信号
• Notify service engineer!
专业人员处理
Fault 15: “Drop down timeout“
故障 15 : 下落时间超时
Explanation: Max. drop time was exceeded and welding was stopped.
解释: 下落时间超出最大允许值,焊接被中断
Cause: • Air gap incorrectly adjusted.
原因: 间隙调整错误
• Weld circuit resistance too high.
焊接回路电阻过高
• Measurement line-ground missing.
没有连接地线测量线
• SKK / PK defective.
自动焊头或焊枪损坏
Remedy: • Reset fault.
措施: 故障复位
• check measurement line (if necessary, reduce weld circuit resistance)
检查测量线(降低焊接回路电阻值)
• Check setting of SKK- / PK.
检查自动焊头或焊枪状态
• Notify service engineer!
专业人员处理
Fault 16: “Open circuit, no arc“
故障 16 : 空载焊接
Explanation: Extinguishing of the arc during weld, resp. the weld current is below I =80A.
解释: 焊接过程中拉弧被断开,或焊接回路电流小于80A
Cause: • Air gap too large.
原因: 间隙过大
• Gun was removed at the beginning of the weld.
焊枪在开始焊接时被提起
• Extremely impure work surface.
焊接表面油污太多
• Fault SMPS.
电源故障
Remedy: • Repeat weld cycle.
措施: 重复一次焊接
• Stud feeding.
送一次钉
• Check adjusting of the weld gun.
检查焊枪的调整
• Check welding conditions.
检查焊接条件
• Check work piece conditions.
检查工件表面
• Notify service engineer!
专业人员处理
Fault 17: “Measurement line broken“
故障 17 : 测量线中断
Explanation: Measurement line signal not any longer detected.
解释: 测量线信号没有被捕捉到
Cause: • Measurement line broken or incorrectly connected.
原因: 测量线损坏或连接错误
• Reversed measurement line-ground and measurement line.
地线测量线和测量线接反了
• SOW power failure.
和工件的接触电压中断
• Weld line interrupted.
焊接电缆中断
Remedy: • Check fuses on front panel.
措施: 检查面板上的保险丝
• Reset fault.
故障复位
• Check welding cable.
检查焊接线
• Check measuring line.
检查测量线
• Check ground- measurement line
检查地线测量线.
• Check feeder fuses.
检查送料器的保险丝
• Notify service engineer!
专业人员处理
Fault 23: “Handgun sequence not followed“
故障 23 : 手枪焊接启动条件
Explanation: Correct sequence when welding with a gun (PK/PLM) was not observed.
解释: 在用手枪焊接时没有遵守正确的焊接顺序
Cause: • Angularity switch by-passed or incorrectly adjusted.
原因: 角度开关被桥接或调整错误
• Trigger start by-passed.
启动开关被桥接
• Correct sequence "SOW-ANG-START" not observed.
没有遵守SOW(接触信号)-WS(角度开关)- START(焊接)的焊接顺序
Remedy: • Observe sequence "SOW-ANG-START".
措施: 遵守SOW(接触信号)-WS(角度开关)- START(焊接)的焊接顺序
• Check PK for correct setting of angularity.
检查角度开关的调整情况
• Release trigger and restart.
松开启动开关并重新启动
• Notify service engineer!
专业人员处理
Fault 25: “Wrong stud loaded“
故障 25 : 焊钉输送错误
Explanation: The supplied stud is not the specified stud required by unit control.
解释: 所提供的焊钉不是焊机指定的焊钉
Cause: • The weld unit identified an incorrect stud in the weld head via the lift measuring system or the stud verification test.
原因: 焊机只识别通过拉弧测量系统或者通过焊钉检验的焊钉的焊头
Remedy: • Reset fault.
措施: 故障复位
• Repeat stud feeding.
重新送一次钉
• Verify correct stud length in the feeder.
检验送料器里焊钉的长度
• Check programming.
检查程序
Fault 30: “Weld out of tolerance”
故障 30 : 焊接参数超差
Explanation: Collective fault for the exceeded tolerances.
解释: 一般性超差
Cause: • The following tolerances are out of parameter: weld current, weld time, Vp, Vw, Pen, Varc peak, Varc drop or weld energy.
原因: 超出公差的参数:焊接电流,焊接时间,拉弧电压,焊接电压,焊接深度,电压峰值,电压降或焊接能量
• Defective SMPS or welding tool.
电源或焊接工具损坏
Remedy: • Reset fault.
措施: 故障复位
• Check tolerances.
检查公差设定值
• Check weld circuit and weld conditions.
检查焊接电流和焊接条件
• Check SMPS and welding tool.
检查电源和焊接工具
Fault 100: “Feeder: No power to aux. supply“
故障 100 : 送料器:没有电压
Explanation: The feeder identifies no voltage supply.
解释: 送料器没有电压供应
Cause: • Defective feeder fuse.
原因: 送料器保险丝损坏
• Defective feeder.
送料器损坏
Remedy: • Replace feeder fuse.
措施: 更换送料器保险丝
• Check feeder.
检查送料器
• Notify service engineer!
专业人员处理
ault 102: “Feeder: Feed rail not filled in time“
故障 102 : 送料器:焊钉传送错误
Explanation: Filling of the rail way is not ensured.
解释: 焊钉传送过程中出现故障
Cause: • Sufficient stud level in the separating drum not reached.
原因: 焊钉卡在了滑道上
• Mechanical defect of the escapement rails
滑道上有机械故障
• Wrong adjusting on the stud inlet dish.
焊钉口调整错误
• Wrong adjusted or defective proximity switch "Min".
最小接近开关调整错误或损坏
Remedy: • Check adjusting.
措施: 检查送料器调整
• Replenish weld studs.
加满焊钉
• Remove blockage.
清除滑道上焊钉
• Adjust proximity switch or/and replace.
调整接近开关或更换
• Notify service engineer!
专业人员处理
Fault 106: “Feeder: Feed tube locking switch open“
故障 106 : 送料器:送料管被锁紧
Explanation: The signal for feed hose locking at the stud feeder is not configured.
解释: 送料器锁紧信号开关没有被盖上
Cause: • Feed tube not connected (gun).
原因: 送料管没有连接
• No bridge for feed tube locking (head).
送料管锁紧开关没有连上
• Defective cable package.
管线总成损坏
• Defective fuse F5 on PCB ETF CPU E510.
中央处理器E510电路板保险丝F5损坏
Remedy: • Connecting feed tube.
措施: 连接送料管
• Check locking switch.
检查紧锁开关
• Check cable package.
检查管线总成
• Replace fuse.
更换保险丝
• Notify service engineer!
专业人员处理
Fault 109: “Feeder: Feed cycle timeout“
故障 109 : 送料器:送料循环超时
Explanation: The weld unit indicates an incorrectly performed feed cycle.
解释: 焊机显示一个错误的送料循环
Cause: • The feeder does not terminate a feed cycle in the maximum
monitoring time.
原因: 送料器没有把送料循环锁定在最大的监控时间内
Remedy: • Check feeder.
措施: 检查送料器
• Repeat stud feeding.
重复一次焊接
• Notify service engineer!
专业人员处理
Fault 118: “Feeder: +5V Keypad not detected“
故障 118 :送料器:控制面板没有 +5V 电压供应
Explanation: The voltage supply 5V for the keypad communication is missing.
解释: 控制面板通信的+5V电压没有
Cause: • Defective fuse F3 on PCB ETF CPU E510.
原因: 中央处理器E510电路板保险丝F3损坏
• Defective optocoupler on the PCB ETF CPU E510.
E510电路板上的光耦合器损坏
Remedy: • Replace fuse.
措施: 更换保险丝
• Replace PCB ETF CPU E510.
更换E510电路板
• Notify service engineer!
专业人员处理
Fault 119: “Feeder: LM / Solenoid under voltage“
故障 119 : 送料器:自动焊枪 / 电磁阀不足
Explanation: The voltage supply for the linear motor / solenoid is less than 90 Volt
解释: 直流电机/电磁阀的供电电压低于90V
Cause: • Defective fuse F2 on ETF PCB Amplifier E 512.
原因: 放大器E512 电路板保险丝F2损坏
• Defective ETF PCB amplifier E 512.
放大器E512电路板损坏
Remedy: • Replace fuse F2.
措施: 更换保险丝F2
• Replace ETF PCB Amplifier E 512.
更换放大器E512电路板
• Notify service engineer!
专业人员处理
Fault 121: “Feeder: LM/Solenoid over voltage“
故障 121 :送料器:自动焊枪 / 电磁阀电压超出
Explanation: The voltage supply for pcb E 512 is out of the tolerance range.
解释: 给电路板E512供电的电压超出公差范围
Cause: • Transformer wrong connected.
原因: 转换器连接错误
• Defective transformer.
转换器损坏
Remedy: • Check connection transformer.
措施: 检查转换器连接
• Exchange transformer.
更换转换器
• Notify service engineer!
专业人员处理
Fault 122: “LM/Solenoid not detected“
故障 122 : 自动焊枪 / 电磁阀故障
Explanation: The connected welding tool on the feeder has not linear motor or solenoid.
解释: 同送料器连接的焊接工具不是直线电机或电磁阀
Cause: • No welding tool connected.
原因: 没有连接焊接工具
• Defective cable package.
管线总成损坏
Remedy: • Connect weld tool.
措施: 连接焊接工具
• Check cable package.
检查管线总成
• Notify service engineer!
专业人员处理
Fault 167: “Feeder: +5V not detected“
故障 167 : 送料器: +5V 检测电压缺失
Explanation: The voltage supply +5V for the measurement stretch length is missing.
解释: 测量拉伸长度的+5V电压缺失
Cause: • Defective cable package.
原因: 管线总成损坏
• Defective PCB in the weld head.
焊头里的电路板损坏
• Defective optocoupler on the ETF CPU E510.
E510里的光耦合器损坏
Remedy: • Check cable package.
措施: 检查管线总成
• Check PCB in the weld head.
检查焊头里的电路板
• Replace PCB ETF CPU E510.
更换E510电路板
• Notify service engineer!
专业人员处理
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